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MANUFACTURING TECHNOLOGY Insert
overmolding

Plastic insert moulding is an effective alternative to assemblies manufactured using soldering, adhesives or fasteners.

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Experts in insert overmoulding for a variety of applications to ensure maximum performance and reduce cost.
For all processes where an overmoulded insert is required, we propose an automated solution ensuring repeatability and avoiding human errors. Our team designs and develops robust systems, offering a reliable and feasible solution for each application.

We are a custom overmolding and insert molding design manufacturer.

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  • IMTEC Mould
    Automated processes

    Fully automated processes.

  • IMTEC Mould
    Cost Reduction

    can streamline the manufacturing process by combining multiple manufacturing steps into one, reducing production time and overall costs.

  • IMTEC Mould
    Enhanced Strength and Durability

    Provide the required strength while reducing weight and cost.

  • IMTEC Mould
    Improved Part Consolidation

    Allows for the integration of multiple components into a single molded part, reducing assembly steps and potential points of failure.

  • IMTEC Mould
    Enhanced Functionality

    Enables the integration of functional inserts directly into the molded part, facilitating assembly and enhancing overall functionality.

  • IMTEC Mould
    Turnkey projects

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IMTEC Mould specializes in custom overmolding & insert molding solutions. We offer expert design & manufacturing, reducing costs and improving performance. Explore automated processes, turnkey projects, and innovative solutions

General FAQs:

What is overmolding?

Overmolding is a manufacturing process where two or more materials are molded together in a single operation. This typically involves injecting a secondary material (like rubber or plastic) onto a pre-existing substrate (like metal, plastic, or ceramic).

What are the benefits of overmolding?

Overmolding offers numerous benefits, including:

Improved performance: Enhanced durability, shock absorption, and grip.

Reduced weight: Can often lead to lighter components.

Cost savings: Eliminates secondary assembly steps, reduces labor costs, and can simplify the supply chain.

What materials can be used in overmolding?

A wide range of materials can be used in overmolding, including:

Thermoplastics: ABS, nylon, polycarbonate, etc.

Thermosets: Epoxies, silicones, etc.

Elastomers: Rubber, TPE, TPU, etc.

Metals: Aluminum, steel, etc.:

What is insert overmolding?

Insert overmolding is a specific type of overmolding where a pre-formed insert (like a metal screw, a plastic component, or an electronic component) is embedded within a molded part.

What are the advantages of insert overmolding?

Insert overmolding offers several advantages, including:

Simplified assembly: Eliminates the need for separate assembly steps and reduces the risk of component misalignment.

Improved functionality: Integrates multiple components into a single, cohesive unit.

Enhanced durability: Protects the insert from damage and improves the overall strength and reliability of the assembly.

What are some common applications of insert overmolding?

Common applications include:

Automotive: Handles, knobs, switches, connectors

Medical: Surgical instruments, prosthetics, drug delivery devices

Electronics: Connectors, switches, buttons, housings

Consumer goods: Sporting goods, toys, kitchen appliances

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