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Plastic Injection Molding Factory Audit Checklist (China)

Company Background & Legitimacy

Checkpoint Details Notes
Business License Verify legal registration name, address, and validity period Check against SAMR database (国家企业信用信息公示系gsxt.gov.cn)
Export License Needed for direct exports If missing, they might use a trading company
Ownership Type Manufacturer, trading company, or hybrid Ask for their factory vs. office locations
Years in Operation Prefer ≥5 years for stability Confirm via registration date
Clients & Markets Reference clients (especially foreign ones) Check for NDAs but ask for samples of export packaging

Facilities & Equipment

Checkpoint Details Notes
Factory Layout Clean, well-organized, with proper material flow Avoid “chaotic” shops mixing materials
Injection Machines Brand, tonnage range, quantity, machine age Check if they use Haitian, Yizumi, ENGEL, etc.
Mold Workshop In-house mold making or outsourced In-house = faster DFM and maintenance
Automation Presence of robotic arms, conveyors, drying systems Indicates modern production capability
QC Equipment Calipers, CMM, projector, tensile tester, etc. For dimensional accuracy checks
Power Backup Generator or UPS Useful for large batch continuity

Process Capability

Checkpoint Details Notes
Mold Design & DFM Capability to provide DFM reports and flow analysis Ask for sample report
Material Handling Separate storage for virgin vs. recycled material Inspect labeling and drying stations
Process Control Documented setup sheets, parameter recording Look for consistency across shifts
Assembly & Secondary Ops Painting, ultrasonic welding, printing, etc. Good for integrated supply
Production Records Traceability of lots, parameters, rejects Review sample production log

Quality Management

Checkpoint Details Notes
ISO Certification ISO 9001, IATF16949 (auto), ISO14001 Ask for current certificate
Incoming Inspection Raw material check & supplier records Request inspection template
In-Process QC Sampling frequency, SPC charts Ask how they control shrinkage, flash, etc.
Final Inspection Visual + dimensional inspection before shipment Look for outgoing QC reports
Staff Training QC and machine operator training frequency Ask for records or certificates

Supply Chain & Materials

Checkpoint Details Notes
Raw Material Brands e.g. SABIC, BASF, LG Chem Ensure authenticity
Material Storage Temperature/humidity control Prevent moisture contamination
Regrind Policy % of regrind allowed in production Some industries forbid regrind use
Subcontracting Any processes outsourced (molding, plating, etc.) Verify subcontractor quality controls

Environmental & Social Compliance

Checkpoint Details Notes
Waste Management Plastic scrap recycling, wastewater handling Check local compliance
Noise & Safety PPE usage, ventilation, signage Inspect safety protocols
Labor Conditions Working hours, dormitories, contracts Ensure compliance with local law
Fire Safety Extinguishers, exits, drills, electrical safety Physically verify on site

Engineering & Communication

Checkpoint Details Notes
English Capability For project engineers and account managers Crucial for overseas projects
CAD/CAM Software Moldflow, UG, SolidWorks, AutoCAD A sign of engineering maturity
Sampling & Modifications Sample lead time and feedback speed Track record of iteration response
Documentation 2D drawings, BOM, mold maintenance logs Should be traceable and professional

Commercial & Project Management

Checkpoint Details Notes
Quotation Transparency Clear cost breakdown (mold + part) Avoid hidden tooling costs
Lead Time Mold build & mass production time Benchmark vs. industry average
Packaging Anti-static, moisture barrier, labeling For export safety
Shipping Experience Familiarity with export process, Incoterms Check for FOB/CIF experience
After-Sales Service Mold repair, spare parts, engineering support Good sign of reliability

Bonus: Red Flags to Watch For

  • Factory refuses video call or on-site audit.

  • Mold department appears inactive or dusty (outsourcing risk).

  • No English-speaking engineer.

  • Certificates look suspicious (wrong font, watermark, or expired).

  • Regrind material mixed without labeling.


Excel audit checklist ready for use: CN_EN Version

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